What We Do — N° 002A

Eight capabilities,
one integrated campus.

Jhalani Extrusion (A Unit of P.R.C.M. Metal Ltd) manufactures and exports aluminium profiles, ingots, and extrusion products — with every process from melting to dispatch under one 30,000 m² roof at Neemrana.

What We Do — Integrated Manufacturing

End-to-end manufacturing

Billet to packed profile.

We operate as a vertically integrated aluminium manufacturer — not a trader or single-process supplier. Melting, extrusion, heat treatment, anodizing, powder coating, spectro verification, and mechanical testing are all controlled within our Neemrana facility, reducing lead times and ensuring consistent quality for architectural, industrial, electrical, and export programmes.

Certified to ISO 9001:2015 for the manufacture and export of aluminium profile, ingots, and extrusion product. BIS certified company with in-house spectro facility on every production batch.

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Dispatch warehouse at Neemrana campus

Alloy portfolio

Materials we work with.

Wrought Extrusion

HE9 (6063), HE20 (6061), HE30, 6005, 6060, 6082

Electrical Conductor

1350, 6101, 6201, E91E, E1B

Casting Ingots

ADC12, LM6, LM4, LM24 — JIS, BS1490, ASTM B85

Temper Designations

T4, T5, T6, T73 — atmosphere-controlled aging

Production flow

Process under one roof.

Eight integrated stages from extrusion press through dispatch — each facility connected within our Neemrana campus for full traceability and faster turnaround.

01

Extrusion Press

700MT–1600MT presses form profiles from certified billet.

02

Foundry

Melting and alloy preparation for extrusion and ingot lines.

03

Finished Profiles

Architectural, industrial, and electrical sections to spec.

04

Alloy Ingot

ADC12, LM6, LM4 and custom grades with spectro certification.

05

Toolroom

7,000+ dies and in-house die design & development.

06

Wire Rod

2,000 MT/month EC-grade rod for conductor applications.

07

Spectro Lab

OES verification at every critical production stage.

08

Dispatch

Export-ready packing and shipment from Neemrana campus.

Core capabilities

What we manufacture.

Eight dedicated production and quality capabilities — each supported by in-house engineering, spectro verification, and ISO 9001:2015 certified processes.

Aluminium Extrusion
01Production

Aluminium Extrusion

5 presses · 700MT to 1600MT · 7,000+ dies

Our Neemrana campus runs five extrusion presses — two at 1000MT, two at 700MT, and one at 1600MT — producing door and window sections, architectural hardware, channels, and custom industrial profiles. In-house die design and development with over 7,000 dies supports architectural, electrical, and export programmes with tight lead times.

Key capabilities

  • Five presses: 2×1000MT, 2×700MT, 1×1600MT
  • Door/window sections, channels, and architectural hardware
  • Complex hollow and semi-hollow profiles
  • 6xxx series: HE9, HE20, HE30, 6061, 6060, 6005
  • In-house die design, development, and tooling

Industries served

  • Architectural glazing & curtain walls
  • Industrial & structural profiles
  • Electrical & fenestration sections
  • Export programmes
2×1000MT · 2×700MT · 1×1600MT7,000+ in-house dies6xxx series alloysCustom profiles
Wire Rod Manufacturing
02Production

Wire Rod Manufacturing

EC-grade · IEC 60889 · 2,000 MT/month

Established in 2023 through Four Wing Recycling Pvt. Ltd., our dedicated CCR wire rod plant produces electrical-grade aluminium rod meeting IEC 60889 and ASTM B233. Monthly capacity of 2,000 metric tonnes in 1350, 6101, and 6201 alloys supports power transmission, distribution, and conductor applications.

Key capabilities

  • State-of-the-art CCR rod plant — commissioned 2023
  • 2,000 MT monthly production capacity
  • 1350, 6101, and 6201 EC-grade alloys
  • IEC 60889 and ASTM B233 compliant
  • Inline inspection for EC-grade purity

Industries served

  • Power transmission conductors
  • Distribution cable stock
  • Bus bars & electrical connectors
  • High-conductivity applications
1350 / 6101 / 6201IEC 60889 certified2,000 MT/monthEC-grade purity
Ingot Manufacturing
03Production

Ingot Manufacturing

ADC12, LM6, LM4 · custom alloys

In-house aluminium alloy ingot production with spectro-verified composition across ADC12, LM6, LM4, LM24, and bespoke grades. Produced to JIS, BS1490, and ASTM B85 standards for die-casting, sand casting, and re-melt supply. ADC12 serves automotive die-casting; LM alloys support sand and gravity casting foundries.

Key capabilities

  • ADC12 for die-casting and automotive components
  • LM6, LM4, LM24 for sand and gravity casting
  • Custom alloy compositions to specification
  • JIS, BS1490, ASTM B85 standard grades
  • Spectro-verified on every melt

Industries served

  • Automotive die-casting
  • Sand & gravity casting foundries
  • Re-melt supply programmes
  • Custom alloy development
ADC12 / LM6 / LM4Custom alloysSpectro certifiedRe-melt supply
Heat Treatment
04Production

Heat Treatment

T5, T6, T73 · aging plant

Controlled aging and heat treatment delivers T5, T6, and T73 temper designations for structural and high-strength profiles. Our atmosphere-controlled aging plant achieves specified proof stress, tensile strength, elongation, and hardness per IS, EN, and ASTM requirements.

Key capabilities

  • T5, T6, and T73 temper designations
  • Atmosphere-controlled aging furnaces
  • Proof stress and tensile targets met per spec
  • Full batch traceability and lot documentation
  • Integrated with extrusion and QA workflow

Industries served

  • Structural extrusion profiles
  • High-strength architectural sections
  • Marine & transport components
  • Export-grade mechanical specs
T5 / T6 / T73Aging plantIS / EN / ASTMFull traceability
Anodizing
05Finishing

Anodizing

Hard & decorative · multi-colour

On-site anodizing for hard and decorative finishes on architectural and industrial profiles. Sulphuric acid anodizing with electrolytic colouring for window frames, curtain walling, handrails, and trim. HE9 and 6060 alloys offer excellent anodizing response for architectural programmes.

Key capabilities

  • Hard and decorative anodizing lines
  • Electrolytic bronze, black, and champagne finishes
  • Architectural-grade consistent film quality
  • Window, door, and curtain wall sections
  • Integrated finishing at Neemrana campus

Industries served

  • Window & door frames
  • Curtain walling & façades
  • Handrails & trim sections
  • Industrial components
Hard anodizingDecorative finishMulti-colourArchitectural grade
Powder Coating
06Finishing

Powder Coating

PVDF & polyester · RAL colours

PVDF and polyester powder coating in full RAL and BS colour ranges for architectural durability. UV-resistant finishes protect profiles in coastal and high-exposure environments. Vertical and horizontal coating lines support export and domestic architectural programmes.

Key capabilities

  • PVDF and polyester powder coating
  • Full RAL and BS standard colour range
  • UV-resistant architectural finishes
  • Coastal and industrial corrosion protection
  • Vertical and horizontal coating lines

Industries served

  • Architectural façades
  • Coastal & industrial environments
  • Export window systems
  • Custom colour programmes
RAL / BS coloursPVDF & polyesterUV-resistantExport grade
Spectro Lab
07Quality

Spectro Lab

OES · alloy verification · every batch

In-house optical emission spectrometry (OES) verifies alloy composition at billet, melt, ingot cast, and finished product stages. Chemical composition checked against IS, EN, ASTM, and JIS standards. Certified analysis reports accompany export and domestic shipments.

Key capabilities

  • OES on every production batch
  • Billet, melt, and finished product verification
  • Wrought alloy and ingot grade certification
  • IS, EN, ASTM, and JIS compliance
  • Certified reports with shipments

Industries served

  • Alloy ingot certification
  • Extrusion billet verification
  • Export documentation
  • Custom alloy validation
OES analysisEvery batch stageIS / ASTM / JISCertified reports
QA Laboratory
08Quality

QA Laboratory

Tensile · hardness · dimensional

Fully equipped QA laboratory covering mechanical testing, dimensional verification, and production traceability. Tensile, yield, elongation, and Brinell hardness testing ensures profiles meet mechanical property specifications. ISO 9001:2015 certified quality management from billet to dispatch.

Key capabilities

  • Tensile, yield, elongation, and hardness testing
  • Dimensional verification for profile tolerances
  • Lot-based documentation and full traceability
  • ISO 9001:2015 certified quality management
  • BIS certified manufacturing processes

Industries served

  • Structural profile certification
  • Export quality documentation
  • Mechanical property verification
  • Third-party witness testing
Tensile / hardnessDimensional QAISO 9001:2015BIS certified
Extrusion press shop

Field of execution

Concept to completion.

Beyond manufacturing, our qualified engineering team supports construction and facade projects from concept through commissioning — working with architects, builders, and project teams. We employ a team of qualified engineers and a skilled workforce to handle projects from concept to completion.

  • 01Preparation of layout and design in conjunction with architects
  • 02Budgetary pricing for builders during the bidding stage
  • 03System selection based on span, wind load, fixing method, deflection, and thermal transmittance
  • 04Preparation of shop drawings and selection of sections/hardware from functional and aesthetic perspectives
  • 05Project scheduling, monitoring, and commissioning
  • 06Handing over and maintenance support

Market coverage

Industries we serve.

We have developed many alloys and approximately 7,000 dies specifically for architectural applications, serving diverse industrial sectors across India and export markets.

Architectural applicationsElectric & electronic industriesSprinkler irrigation systemsLuggage industriesFurniture & bus body buildersTextile machineryDefenceIndian Navy

Need a manufacturing partner?

Discuss your profile requirements, alloy specifications, or export programme with our engineering team.

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