Engineering & R&D — N° 005

Precision starts with
process engineering.

Our in-house engineering team continuously improves die performance, alloy behavior, and process capability to deliver international-grade aluminum solutions.

Precision Starts with Process Engineering

Die Design & Fabrication

In-house die engineering for optimized metal flow, dimensional stability, and repeatable profile geometry.

Melting & Foundry

Controlled alloy preparation and melt management for extrusion billets, ingots, and wire rod production.

Quality Lab & Testing

Spectrometry, dimensional checks, and mechanical testing for traceable quality assurance at each stage.

Finishing Innovations

Anodizing and powder-coat process controls tuned for corrosion resistance and premium finish consistency.

Quality laboratory

R&D Focus

Continuous improvement with data-backed validation

We combine production feedback loops, metallurgical analysis, and application-level testing to continuously refine profile performance and improve manufacturability across sectors.

“Our in-house R&D team continuously improves product quality to meet evolving industry and international standards.”

Process Flow

Step 1

Alloy & Billet Planning

Material composition is selected to match functional and performance needs.

Step 2

Die Development

Profile-specific dies are engineered, tested, and validated for target tolerances.

Step 3

Extrusion & Heat Process

Metal flow, speed, and thermal cycles are tuned for dimensional and mechanical accuracy.

Step 4

Lab Verification

QA checks verify chemistry, dimensions, and metallurgical performance before dispatch.

Module · Wrought alloys

Chemical composition %

Si
0.30–0.70
Fe
≤ 0.50
Cu
≤ 0.10
Mn
≤ 0.10
Mg
0.40–0.90
Cr
≤ 0.03
Zn
≤ 0.10

Mechanical (typical)

UTS
185 MPa
YS
150 MPa
Elong
7 %
Hardness
62 HB

Chemical composition %

Si
0.40–0.80
Fe
≤ 0.70
Cu
0.15–0.40
Mn
≤ 0.15
Mg
0.80–1.20
Cr
0.04–0.35
Zn
≤ 0.25

Mechanical (typical)

UTS
280 MPa
YS
235 MPa
Elong
6 %
Hardness
90 HB

Chemical composition %

Si
0.60–1.30
Fe
≤ 0.50
Cu
≤ 0.10
Mn
0.40–1.00
Mg
0.40–1.20
Cr
≤ 0.25
Zn
≤ 0.20

Mechanical (typical)

UTS
295 MPa
YS
270 MPa
Elong
6 %
Hardness
95 HB

Chemical composition %

Si
0.40–0.80
Fe
≤ 0.70
Cu
0.15–0.40
Mn
≤ 0.15
Mg
0.80–1.20
Cr
0.04–0.35
Zn
≤ 0.25

Mechanical (typical)

UTS
280 MPa
YS
240 MPa
Elong
7 %
Hardness
95 HB

Chemical composition %

Si
0.60–0.90
Fe
≤ 0.35
Cu
≤ 0.10
Mn
≤ 0.10
Mg
0.40–0.60
Cr
≤ 0.10
Zn
≤ 0.10

Mechanical (typical)

UTS
260 MPa
YS
240 MPa
Elong
10 %
Hardness
85 HB

Chemical composition %

Si
0.30–0.60
Fe
0.10–0.30
Cu
≤ 0.10
Mn
≤ 0.10
Mg
0.35–0.60
Cr
≤ 0.05
Zn
≤ 0.15

Mechanical (typical)

UTS
145 MPa
YS
100 MPa
Elong
8 %
Hardness
60 HB

Module · Ingot grades

Foundry-grade alloys.

LM-6 / AC4A

BS 1490 · JIS H 2211

Pressure-tight castings, marine fittings, food / dairy

LM-4 / AC2A

BS 1490 · JIS H 2211

General sand & gravity die castings — engine parts

LM-24 / AC4B

BS 1490 · JIS H 2211

Pressure die-cast components — automotive housings

ADC-12

JIS H 2118

Automotive pressure die-cast — high fluidity, low shrinkage

A380 / A413.1

ASTM B85-96

Engine blocks, gearbox housings, electrical enclosures

YL10 / YL104

GB/T 15115-1994

Chinese standard die-cast — automotive & electronics

Module · International equivalents

One alloy, eight standards.

IS (India)BS (UK)AA (USA)AICAN (Canada)DIN (Germany)ASMJIS (Japan)AFNOR (France)GOST (Russia)
195001S1050/1060ISISAl 99.5Al 1A 5
190002S1100ESESAl 99.0Al 3A 5A 2
6340050S606350S50SAl MgSi 0.5A2 S5ASG
6503265S606165S65SAlMgSiA2 S4
64430B51S6082B51SB51SAlMg Si16081 (NP)
62400C51S6005C51SC51S

Module · Tempers

Designations.

O

Annealed — lowest strength, max ductility

F (M)

As fabricated, as manufactured or as cast

T4 (W)

Solution heat-treated, naturally aged

T5 (P)

Cooled from extrusion, artificially aged

T6 (WP)

Solution heat-treated, artificially aged

T66

T6 with enhanced mechanical properties

Standards

Compliance, by default.

BIS
ISO 9001:2015
IS 733
IS 5082
IS 2673
EN 573-3
EN 755-2
ASTM B221
ASTM B85-96
JIS H 4100
JIS H 2118
GB/T 15115